CHUO KAKOHKI is a company that offers vibratory mills for fine grinding of metals and ceramics. It introduced Japan’s first vibratory mill in 1961 and now holds more than 80% of the market share in Japan*.
This article outlines the features and product specifications of CHUO KAKOHKI’s vibratory mills.
The powerful high-G impact force generated by its unique low-frequency, high-amplitude design enables fine grinding of difficult-to-grind materials such as hard SiC down to the submicron range. Strong kinetic energy can induce mechanochemical effects and promote mechanical alloying. CHUO KAKOHKI’s vibratory mills are suitable for process development involving electronic components and semiconductor materials, as well as for advanced industries that require highly refined particle size control.
CHUO KAKOHKI offers a wide range of equipment suited to each production phase, from small test units to large continuous models with capacities of up to 792.5 gal (3,000 L), as well as automatic reversing models that reduce manual labor. This lineup can smoothly transfer media and lining conditions established at the PoC stage to larger machines, while stably reproducing the precise particle size distribution achieved in the laboratory in mass-production-scale processes.
| Process Type | Dry / Wet |
|---|---|
| Operation Mode | Continuous / Batch |
| Examples of Materials Processed | Al powder, Iron powder, Stainless steel, Secondary batteries, Superalloys, Tungsten carbide, Manganese metal, Rare earth metals, Amorphous alloys, Metallic chromium, Ferromanganese, Alumina, Zirconia, Silicon nitride, Silicon carbide, Magnesia clinker, Limestone, Ferrite, Barium titanate, Titanium oxide, Manganese dioxide, Ceramics, Red iron oxide, Calcium carbonate, Organic pigments, Inorganic pigments, Fluorescent agents, Glass fiber, Carbon black, Matcha, Garlic powder, Lactose, Activated carbon, Sulfur, Chinese herbal medicine, Ammonium sulfate, Special cement, Gypsum, Slaked lime, Granulated slag, Incineration ash, Unburned incineration materials, Unburned rubble |
| Typical Applications | Metals and their raw materials, Ceramics raw materials, Electronic materials, Magnetic materials, Abrasives, Fillers, Pigments, Paints, Food, Pharmaceuticals, Cosmetics, Industrial chemicals, Building materials, Energy, Waste |
| Applicable Industries | Electronic components, semiconductors, pharmaceuticals, food, ceramics, chemicals, and building materials |
| Test Machine | Contact for details |
The CD type features a unitized vibrator, so even if the bearing is damaged, operation can resume simply by replacing it with a spare bearing unit.
The FV and FVR types also feature a unitized drive section, making maintenance easy. In particular, batch types such as the FV type have no protrusions inside the grinding cylinder, allowing smooth lining installation and replacement. This helps reduce parts replacement time and minimize factory downtime.
No specific grinding examples using vibratory mills were listed on the official website.
CHUO KAKOHKI’s vibratory mills offer strong fine grinding capability through high-G impact force, along with customization options and a broad product lineup. Its vibratory mills offer high reliability, especially in fine grinding of hard materials such as metals and fine ceramics. CHUO KAKOHKI is a strong option for companies seeking customization suited to their materials.
The right vibratory mill varies depending on the material, such as metals, ceramics, LFP raw materials, and industrial waste.
This article reviews the specifications of vibratory mills for mass production and their industry-specific applications. It explains and compares vibratory mills suited to different materials based on differences in structure, vibration method, and processing capacity. Please refer to this article when selecting the right grinding machine.
This continuous model is suitable for mass production. This model continuously processes raw materials using upper and lower grinding cylinders arranged in two stages. The grinding cylinders are removable, making replacement easy.
| Pot Volume | 803.1 gal (3,040 L) *For the largest model |
|---|---|
| Media | Steel, Stainless Steel, Alumina, Nylon |
| Lining | Steel, Stainless Steel, Alumina, Zirconia, Rubber (Polyurethane, NBR), Nylon |
| Process Type | Dry / Wet |
| Operation Mode | Continuous |
| Examples of Materials Processed | Al powder, Iron powder, Stainless steel, Secondary batteries, Superalloys, Tungsten carbide, Manganese metal, Rare earth metals, Amorphous alloys, Metallic chromium, Ferromanganese, Alumina, Zirconia, Silicon nitride, Silicon carbide, Magnesia clinker, Limestone, Ferrite, Barium titanate, Titanium oxide, Manganese dioxide, Ceramics, Red iron oxide, Calcium carbonate, Organic pigments, Inorganic pigments, Fluorescent agents, Glass fiber, Carbon black, Matcha, Garlic powder, Lactose, Activated carbon, Sulfur, Chinese herbal medicine, Ammonium sulfate, Special cement, Gypsum, Slaked lime, Granulated slag, Incineration ash, Unburned incineration materials, Unburned rubble |
This model adds a reverse-discharge function to the batch-type FV model. By reversing the grinding cylinder and discharging the raw material while vibrating, the mill can eliminate the need for manual scraping.
| Pot Volume | 25.1 gal (95 L) *For the largest model |
|---|---|
| Media | Steel, Stainless Steel, Alumina, Nylon |
| Lining | Steel, Stainless Steel, Alumina, Zirconia, Rubber (Polyurethane, NBR), Nylon |
| Process Type | Dry / Wet |
| Operation Mode | Batch |
| Examples of Materials Processed | Al powder, Iron powder, Stainless steel, Secondary batteries, Superalloys, Tungsten carbide, Manganese metal, Rare earth metals, Amorphous alloys, Metallic chromium, Ferromanganese, Alumina, Zirconia, Silicon nitride, Silicon carbide, Magnesia clinker, Limestone, Ferrite, Barium titanate, Titanium oxide, Manganese dioxide, Ceramics, Red iron oxide, Calcium carbonate, Organic pigments, Inorganic pigments, Fluorescent agents, Glass fiber, Carbon black, Matcha, Garlic powder, Lactose, Activated carbon, Sulfur, Chinese herbal medicine, Ammonium sulfate, Special cement, Gypsum, Slaked lime, Granulated slag, Incineration ash, Unburned incineration materials, Unburned rubble |
The FV-Type features a design with drive units positioned on both sides. Because there are no internal structures inside the cylinder, making cleaning easy, it is suitable for multi-product production. Its capacity is up to 422.7 gal (1,600 L).
| Pot Volume | 422.7 gal (1,600 L) *For the largest model |
|---|---|
| Media | Steel, Stainless Steel, Alumina, Nylon |
| Lining | Steel, Stainless Steel, Alumina, Zirconia, Rubber (Polyurethane, NBR), Nylon |
| Process Type | Dry / Wet |
| Operation Mode | Batch |
| Examples of Materials Processed | Al powder, Iron powder, Stainless steel, Secondary batteries, Superalloys, Tungsten carbide, Manganese metal, Rare earth metals, Amorphous alloys, Metallic chromium, Ferromanganese, Alumina, Zirconia, Silicon nitride, Silicon carbide, Magnesia clinker, Limestone, Ferrite, Barium titanate, Titanium oxide, Manganese dioxide, Ceramics, Red iron oxide, Calcium carbonate, Organic pigments, Inorganic pigments, Fluorescent agents, Glass fiber, Carbon black, Matcha, Garlic powder, Lactose, Activated carbon, Sulfur, Chinese herbal medicine, Ammonium sulfate, Special cement, Gypsum, Slaked lime, Granulated slag, Incineration ash, Unburned incineration materials, Unburned rubble |
This model has an annular cross-section with a spacer pipe running through the center of the grinding cylinder. The grinding cylinder is reversed during discharge.
| Pot Volume | 208.7 gal (790 L) *For the largest model |
|---|---|
| Media | Steel, Stainless Steel, Alumina, Nylon |
| Lining | Steel, Stainless Steel, Alumina, Zirconia, Rubber (Polyurethane, NBR), Nylon |
| Process Type | Dry / Wet |
| Operation Mode | Batch |
| Examples of Materials Processed | Al powder, Iron powder, Stainless steel, Secondary batteries, Superalloys, Tungsten carbide, Manganese metal, Rare earth metals, Amorphous alloys, Metallic chromium, Ferromanganese, Alumina, Zirconia, Silicon nitride, Silicon carbide, Magnesia clinker, Limestone, Ferrite, Barium titanate, Titanium oxide, Manganese dioxide, Ceramics, Red iron oxide, Calcium carbonate, Organic pigments, Inorganic pigments, Fluorescent agents, Glass fiber, Carbon black, Matcha, Garlic powder, Lactose, Activated carbon, Sulfur, Chinese herbal medicine, Ammonium sulfate, Special cement, Gypsum, Slaked lime, Granulated slag, Incineration ash, Unburned incineration materials, Unburned rubble |
A test model with a replaceable pot system for small-volume grinding of 0.26 gal (1 L) or less. This model can handle fine grinding of research raw materials, condition setting during development, and small-scale production, supporting the transition to mass production.
| Pot Volume | 0.9 gal (3.4 L) × 2 1.7 gal (6.6 L) × 4 |
|---|---|
| Media | Steel, Stainless Steel, Alumina, Nylon |
| Lining | Steel, Stainless Steel, Alumina, Zirconia, Rubber (Polyurethane, NBR), Nylon |
| Process Type | Dry / Wet |
| Operation Mode | Batch |
| Examples of Materials Processed | Al powder, Iron powder, Stainless steel, Secondary batteries, Superalloys, Tungsten carbide, Manganese metal, Rare earth metals, Amorphous alloys, Metallic chromium, Ferromanganese, Alumina, Zirconia, Silicon nitride, Silicon carbide, Magnesia clinker, Limestone, Ferrite, Barium titanate, Titanium oxide, Manganese dioxide, Ceramics, Red iron oxide, Calcium carbonate, Organic pigments, Inorganic pigments, Fluorescent agents, Glass fiber, Carbon black, Matcha, Garlic powder, Lactose, Activated carbon, Sulfur, Chinese herbal medicine, Ammonium sulfate, Special cement, Gypsum, Slaked lime, Granulated slag, Incineration ash, Unburned incineration materials, Unburned rubble |
CHUO KAKOHKI has developed and manufactured vibratory mills, vibrating dryers, and related equipment since its establishment in 1950. It serves customer needs through an integrated system covering everything from design to maintenance, centered at its base in Toyoake, Aichi Prefecture.
| Company Name | CHUO KAKOHKI CO., LTD. |
|---|---|
| Company Location | 3 Nakanowari, Shinden-cho, Toyoake-shi, Aichi 470-1112, Japan |
| Branches and Distributors | Tokyo Sales Office, Vietnam Corporation |
| Official Website | https://www.chuokakohki.co.jp/ |
Designed for submicron grinding of advanced ceramics and electronic materials, including hard-to-grind SiC, with metal-free configuration options for high-purity processing. High-G impact energy enables both submicron grinding and mechanochemical processing, supporting advanced material development and alloy synthesis.
Unavoidable bearing replacement can be completed by simply swapping in a spare vibrator unit. This allows operation to resume quickly with minimal downtime.
Supports contamination-controlled grinding for battery materials using low-cost metal-free liner and media options. Polyurethane lining combined with ceramic media such as alumina prevents metal contamination without the need for expensive ceramic liners.
It includes unlimited online technical support, helping users build a self-maintenance and servicing system while receiving technical guidance from the manufacturer.
Built for heavy-duty grinding of hard scrap and difficult industrial materials, including carbide waste and asbestos processing. It enables efficient recycling of tungsten and cemented carbide, and uses impact and heat to break down asbestos into fiber-free raw material.
For easier maintenance, the main drive components are installed outside the grinding cylinder, reducing the labor required for inspection and parts replacement.